Industrial forklift batteries work by storing chemical energy and converting it into electricity through a process called an electrochemical reaction. The process takes place inside the cell, which consists of a positive electrode (anode) and a negative electrode (cathode), separated by a porous material called a diaphragm. The electrodes are made of different materials, depending on the type of battery. For example, in a lead-acid battery, the anode is made of lead and the cathode of lead dioxide.

When a battery is charged, an electric current flows through the battery and causes a chemical reaction that converts the chemicals in the anode and cathode into different forms. For example, in a lead-acid battery, the lead in the anode is converted to lead oxide, while the lead dioxide in the cathode is reduced to lead. This chemical reaction stores energy in batteries that can be used to power forklifts or other devices when needed.

When a battery is discharged, the process is reversed and chemical reactions in the battery convert stored energy back into electricity. This electricity is then used to power the forklift and its various systems, such as motors, lights and controls. The battery will continue to discharge until it is completely depleted, at which point it needs to be recharged.

Why should give forklift battery water refill, what is the impact of water shortage?

In fact, we are in the electric forklift battery in the process of charging and discharging, due to the role of electrolysis and evaporation, it will lead to the water in the electrolyte will begin to gradually reduce, so that the electrolyte level will drop. If we have not been replenished in time at this time, then it is possible to shorten the service life of the electric forklift battery.

How to determine whether forklift battery water?

Generally, the liquid level of the battery must be more than 10mm above the lead grid. If it is lower than the liquid level, the battery can be regarded as being in a state of water shortage. Distilled water or deionized water must be added in time. Not all water can be used to refill forklifts. Tap water, for example, contains dissolved minerals and salts that can build up on the panels over time, severely shortening battery life and running time. Therefore, deionized water is generally used. Through the process of deionization, the dissolved minerals and salts in the water are purified. Deionized water can also reduce battery corrosion, which is considered to be the best choice for maintaining lead-acid batteries.

In daily work, the detection work of forklift battery liquid level is easy to be neglected by the first-line operators. It is recommended that you be equipped with a battery water shortage alarm to help the driver confirm the status of the battery level, and remind the user to timely maintain the battery water, so as to ensure the normal use of the battery.

Forklift battery refill method

1. Artificial hydration

Artificial water refill is to require the user to refill the battery one by one. At the end of charging, our staff can visually measure the liquid level of the electrolyte of the forklift battery. If it is lower than the lowest liquid level, artificial water will be needed at this time.

2. Automatic water refill

Here, professional water adding tools can be used for operation, such as battery watering gun and lead-acid battery water replenishing special tools, which can make battery water adding maintenance convenient, safe and efficient. It can easily add water with one button, which is safe and convenient. At the same time, it can also help control the liquid level height, ensure the balance of battery characteristics, and extend the battery life.

To sum up, industrial forklift battery manufacturers are an important part of the forklift, providing the power needed to operate the vehicle and its various systems. Regular maintenance is needed to ensure they are running in top condition, and it is important to follow the correct safety guidelines when handling and charging. The cost of industrial forklift batteries can vary greatly depending on the type and size of the battery and the manufacturer. It is important to consider the upfront cost of the battery as well as the long-term cost of maintenance and replacement to determine the most cost-effective option.